AI-driven vision automation enabling 100% inspection accuracy and fully optimized production throughput.
Client: Primacy Industries
Industry: Premium Home Fragrance & Product Manufacturing
Manual visual inspection at the wax-filling stage led to alignment inconsistencies, human errors, and reduced throughput. The process required dedicated QC personnel and created a bottleneck in achieving optimal production speed.
Sunbio IT Solutions implemented a vision automation solution with real-time object detection using dual high-speed GigE cameras and AI models trained for candle alignment and counting precision.
| Metric | Before Automation | After Automation | Improvement |
|---|---|---|---|
| Inspection Accuracy | ~95% | 100% | Error Eliminated |
| Inspection Time | 15s / tray | <4.5s / tray | 70% Faster |
| Rework Rate | 3.2% | <0.1% | 97% Reduction |
| QC Labor | 2 Operators | 0 Dedicated | Reallocated Resources |
Primacy achieved higher production throughput, reduced operational costs, and elevated quality consistency through automation-driven precision.
Manual visual inspection at the wax-filling stage led to alignment inconsistencies, human errors, and reduced throughput, creating a bottleneck in achieving optimal production speed.
Sunbio IT Solutions implemented a vision automation solution using dual high-speed GigE cameras and AI models trained for precise candle alignment, counting, and automated gate control.
Primacy achieved 100% inspection accuracy, a 70% reduction in inspection time (under 4.5 seconds per tray), a 97% reduction in rework rate, and complete reallocation of dedicated QC labor.